We have developed software and hardware solutions to, monitor, control, and gather data from manufacturing plants and machinery remotely. Using the internet of things (IoT). We collect data from different machines and Equipment using different types of Sensors, Transducers, and Data acquisition modules on local processing electronic units and also send it to the cloud server via GSM (GPRS 2G,3G,4G,5G) modules. At the server end data is processed and presented in graphical and tabular view to the user on the web application. Here users can generate different types of reports.
Key Features
Vibration Monitoring
sensors detect any irregularities or imbalances in rotating machinery components, helping to prevent equipment failures before they happen.
Temperature Monitoring
Overheating Alerts: Sensors monitor equipment temperatures, ensuring machinery operates within safe parameters. Immediate alerts are generated if temperatures rise unexpectedly, preventing overheating and potential damage
Energy Consumption Monitoring
Efficiency Tracking: Energy usage sensors provide insights into how much power each piece of equipment consumes. This helps in identifying energy inefficiencies and optimizing energy usage across the plant.
Pressure and Flow Monitoring
Proactive Servicing: Instead of waiting for machinery to break down, real-time monitoring enables predictive maintenance. This allows operators to address minor issues before they escalate, thereby extending the life of the equipmen.
Remote-Monitoring
Cloud-Based Dashboards: Operators can access real-time data from anywhere using web-based or mobile dashboards. This remote access facilitates faster decision-making and allows managers to monitor plant operations from off-site locations.
Predictive Maintenance
Proactive Servicing: Instead of waiting for machinery to break down, real-time monitoring enables predictive maintenance. This allows operators to address minor issues before they escalate, thereby extending the life of the equipment.